Reinforced earth retaining walls: specific products for each function
The function of retaining wall structures is to retain and reinforce soil faces. They can be built in a multitude of areas, including private ones such as gardens and vineyards, as well as public areas such as roads, railways and embankments.
They meet the need to recover usable spaces as they can also be built with a steeply sloping face.
The authentic green appearance
Nowadays, the modern building industry is highly aware of sustainability and territorial integration. Under certain conditions, reinforced earth retaining walls can replace conventional concrete walls, without underestimating the aesthetic appearance of the landscape. This is even more important in areas subject to landscape restrictions that require the preservation of natural aspects using specific materials and construction techniques.
TeMa Building solutions integrate these trends by catering to various problems concerning land conformation and hydrogeological protection.
The functions of reinforced earth retaining walls and the products required to achieve them
Slope gradient, exposure to weather conditions (including severe ones) and the mechanical properties of the terrain often require technical solutions that stabilise a slope. Synthetic products can be used, each one performing a specific function.
Reinforcement with geogrids
The compressive strength of the soil is combined with the tensile strength of the geosynthetic product (such as T-Grid). The friction involved develops a tensional state that stabilises the structure.
Profiling with formwork units
Electro-welded metal structures such as formwork units provide a shaping of the soil face up to a 65° slope.
Controlling surface erosion with erosion control mats
Severe or prolonged weather conditions, such as strong winds and sudden downpours – and the resulting surface run-off of water – could lead to erosion and depletion at the face of reinforced earth layers, particularly if they are fully greened. The solution to this problem is to use, on the face of each layer, three-dimensional synthetic mats such as T-Mat made of polypropylene or K-Mat FG Green made of fibreglass. Alternatively, natural, biodegradable mats made of jute fibre such as T-Juta 500 can be used (also available in an XLversion).
Soil containment using gabions
An alternative solution to reinforced earth walls can be found in walls built using double-twisted wire mesh gabions, such as T-Gabion, filled with pebbles. Gabions are also an interesting solution for smaller residential projects: they provide containment while offering a different and innovative aesthetic appearance.
- Published in BUILDING, Retaining walls, Retaining walls elements
Reinforcement of slopes and embankments
Slopes and embankments can be used as road or railway embankments, raised flood banks and floodplains, and even vineyards, especially in a territory such as Italy, one of the countries with the largest number of UNESCO World Heritage landscapes in the world.Many of those greened terraces are true reinforced earth structures, with their stability guaranteed by a well-tested construction technique.
Stability for slopes and embankments
Reinforced earth structures are retaining works that allow slopes and embankments to be supported, including steep slopes. They do not involve the use of concrete constructions, which would be more detrimental to the landscape.
The soil has a natural capacity for compressive strength. When combined with geosynthetic grids (which have excellent tensile strength), they create a stable system, as the features of the two components provide a high-performance composite.
The open mesh structure allows reinforcement geogrids to develop passive resistance along the transverse ribs, as well as creep resistance of the geosynthetic grid in relation to the soil. The TeMa Geo Solutions range includes X-Grid geogrids, available in a variety of models depending on the type of project.
How to position the geogrid in the layering of a terrain?
Each slope needs to be carefully and expertly engineered. However, in addition to the need to reinforce the raised earth structure with geogrids, it is essential to ensure surface erosion control using synthetic or natural erosion control mats and shaping with electro-welded wire mesh formwork.
The X-Grid geogrid must be applied to each ‘block’ of soil supported by the formwork, positioned between the backfill soil and the erosion control mat. An external wrap-around part, measuring no more than 150 cm, must be provided for the formwork system by installing formwork stiffening ribs approximately 30 cm apart.
- Foundation soil
- Metal formwork
- Erosion control mat
- Geogrid
- Backfill soil
- Grassed surface
- Published in environmental, GEO, Geogrids, Reinforced earth structures
Ballasted roofs: why gravel, and how to protect their waterproofing
Something of an innovation in the Italian building scene, while also being a useful device for protecting the roof, the ballasted flat roof is a solution that can become a distinctive feature of either a residential or commercial building.
Unlike the traditional system involving the use of concrete, using gravel is an option that brings a number of attractive advantages:
- it protects the roof against wind and UV rays
- it protects the roof against mechanical damage
- it is low maintenance
- it provides thermal comfort in summer as it shades the roof
- it makes the whole roof system practically fireproof
- it is long lasting.
In building, the choice of a ballasted roof is often prompted by aesthetic reasons for a holiday home or a hotel by the sea, or in an area with high sunshine hours… while it also caters to the need for optimal insulation and low maintenance.
The TeMa Building Solutions answer for protecting ballasted roofs
When gravel is laid, the load can tear the waterproofing layer on the roof underneath, and this comes with the risk of leaks, with all the ensuing stain, mould and structural damage issues.
So it is important to address the need for rainwater drainage and mechanical protection of the waterproofing.
TeMa Building Solutions has come up with a product that serves multiple functions: the product in question is T-Kone G Drain, the studded membrane (which serves to protect the waterproofing) featuring a geotextile (addressing the need for filtration and separation).
Placed between the gravel layer and waterproofing, T-Kone G-Drain is thin, strong and ideal for an effective build-up without the bulk.
- Published in Ballasted roofs, BUILDING, Studded membranes and accessories
Lifelong learning
The term lifelong learning refers to the process aimed at ensuring skill levels keep pace with new professional needs and market innovations as they emerge. In the field of residential, commercial and infrastructure construction, technologies and work processes are developing constantly and at a heady pace, driven by research and by the demands of designers.
Over our 30 years in the business, TeMa Technologies and Materials has interfaced with numerous entities, has broadened its product range and, above all, has researched and come up with solutions that cater to the technical, business and logistical requirements of a fast-evolving market. TeMa’s allure lies in our close relationship with designers and operators, being there to provide support and spearheading training and ongoing learning.
So, while competition is strong, here at TeMa we respond to the challenge with professional growth, specialization and refresher training. The new developments and the skills that put us in a position to tackle challenges, site after site, project after project, are all part of our end customer focused approach.
We’re all convinced that sound technical learning can make all the difference when it comes to the success of even the most ambitious projects, which is why we expect our in-house personnel to engage with this learning, and why we also offer training to all the people choosing our solutions each day.
We offer monthly webinars and in-person meetings during which we explore the issues to be dealt with in each specific field, along with legislative aspects and technical aspects, above all leveraging practical examples, because hands-on experience promotes learning.
The meetings, which are almost invariably accredited, last anything from a few hours to a whole day, allowing attendees to explore the subjects in depth, ask questions and seek clarification from our experts.
- Published in CORPORATION, Research and development, TeMa Technologies and Materials
Green surfaces and green roofs: benefits and technical ins and outs
In recent years, “green” has become more and more of a buzzword, encompassing simple and cost-effective solutions that can be adopted by anyone with a roof. We’re talking green roofs, which, in addition to bringing undeniable environmental benefits, are the perfect place for relaxing with the family or enjoying summer drinks with friends. The origins of roof gardens date back to ancient times — think Hanging Gardens of Babylon — and, today, are built for extreme reliability, including long service life, with excellent products producing even more advantages.
Let’s take a look at the full picture in detail.
The advantages of green areas
For the environment
Plants and grass are natural carbon sinks, absorbing CO2 and releasing oxygen, in addition to filtering particulate matter. In addition, they lessen the urban microclimate effect by lowering temperatures by several degrees centigrade, and reduce electrosmog caused by any electronic device.
They muffle noise and, if designed well, absorb and retain the early sudden downpours associated with significant rain events.
A series of sustainable improvements for urban wellbeing, improving air quality with less smog and particulate matter.
For occupant comfort
Vegetation also acts as natural thermal insulation — which is no small advantage given the energy crises of recent months — and soundproofing in loft bedrooms. Furthermore, it provides the roof with effective protection against UV rays, mechanical stress and daily variations in temperature, thus increasing the average service life of waterproofing.
Lastly, creating a garden on a roof increases the value of the property.
From a technical point of view
A green roof build-up comprises a number of layers, including geosynthetics offering better performance than traditional systems in terms of drainage, mechanical protection of waterproofing, and filtration. The products used are lighter and non-bulky, easy to transport and quick to install.
Functions required of the roof
There are 4 main functions involved:
- Reservoir (to hold rainwater for irrigation purposes until it is needed) and drainage (to remove excess water). This combined function is addressed with 20mm HDPE studded membranes T-Kone H XL and T-Kone H XL S.
- Control of surface erosion caused by atmospheric agents. This function is addressed with natural fibre matting T-Juta 500 and the synthetic geomat T-Mat.
- Drainage. This is where T-Mix Drain 20 SS comes in, the cuspated-fibre geomat sandwiched between 2 geotextiles.
- Mechanical protection of waterproofing. The geotextiles from the Tematex NW PET range, in white and black, fit the bill.
- Published in BUILDING, Flat green roofs
Technical considerations in building reinforced soil walls
Reinforced soil walls have proved highly popular in recent years and are produced wherever possible, taking the place of concrete-faced soil retaining wall systems.
Employed in a range of different environments, they bring significant advantages, both financial and environmental. Indeed, unlike concrete-faced soil retaining wall systems, they:
- are sustainable because they give a vegetated finish;
- are a great space-saving solution, with slopes as steep as 80° (compared to the 30-40° of natural soil embankments);
- result in less pollution given the smaller number of trucks required to carry construction materials;
- make use of the excavated earth for backfilling, provided it is compatible with stability standards, meaning no more material needs to be brought in;
- blend seamlessly with their surroundings once the slopes are grassed over, without becoming a blot on the landscape of our villages.
Whatever the case, before planning the work, there are a number of aspects and data to be taken into consideration.
Preliminary data needed
To start with, all essential technical information must be procured in order to be able to assess the feasibility of the project, such as:
- geological testing of the area on which the wall is planned to be built
- topographical surveys
- meaningful cross-sectional drawings showing the current condition
- geometry of the planned wall (face angle, height, division into tiers, slope on top)
- external loads applied to the structure (top loads in the event it needs to accommodate a car park or a road)
- what earthquake risk zone the area is in
- geotechnical properties (angle of shearing resistance, cohesion and density) of the earth behind the future wall, of the foundation soil, and of the backfill
- whether there are perched aquifers or seepage of a different nature.
At this point, the next step is to check design calculations using specific software.
Checking design calculations
Checking is performed to assess both internal and external stability. The following tests are carried out in the former case:
- reinforcement strength test, which assesses possible failure mechanisms and determines the spacing, length and tensile strength of the geosynthetics due to be laid
- pull-out test to check that the reinforcement applied does not break or slide out
- direct sliding test, to ensure there is no translational movement across the installation planes
- wrap-around test, to ensure that the length wrapped around the top of each individual layer is stable.
The checks to be carried out during the project’s execution to assess external stability consist in sliding, overturning, bearing capacity and global failure analysis.
Do you want to chat with one of our experts to find the solution that best suits your requirements?
We have 30 years of experience in the industry and can give you access to materials and solutions offering specific performance. Contact us!
Do you want to learn more about the full TeMa Geo Solutions product range for reinforced earth structures? Click here.
Tips for the correct laying of TMD 1011
For vertical applications, such as foundation walls, and for horizontal applications, such as flat roofs, mechanical protection of waterproofing is required and, often, also drainage: TMD 1011 is a studded membrane, produced by TeMa Building Solutions, that performs both functions: drainage for vertical applications and waterproofing protection for horizontal applications.
A few tips for laying TMD 1011 on horizontal surfaces
Flat roof with gravel finish (weighted)
1 Gravel finish
2 TMD 1011 membrane serving as a drainage layer and for waterproofing protection
3 Waterproofing membrane
4 Thermal and acoustic insulation
5 Vapour barrier
6 Sloping underlayment
7 Load-bearing structure
Walkways and green areas
1 Interlocking block paving
2a Crushed stone bedding course
2b Growing medium
3 TMD 1011 membrane serving as a drainage layer and for waterproofing protection
4 Waterproofing membrane
5 Vapour barrier
6 Sloping underlayment
7 Load-bearing structure
Surfaces suitable for vehicle traffic A
1 Paving designed to take vehicle loads
2 Sand bedding layer
3 TMD 1011 membrane serving as a:
– drainage layer
– substrate in place of traditional concrete levelling compounds
– separating and leachate containment layer (oils or hydrocarbons)
4 Substructure / ground
Surfaces suitable for vehicle traffic B
1 Paving designed to take vehicle loads
2 Sand bedding layer
3 TMD 1011 membrane serving as a drainage layer and for waterproofing protection
4 Waterproofing membrane
5 Sloping underlayment
6 Load-bearing structure
A few tips for laying TMD 1011 on vertical surfaces
Unroll the membrane and install it vertically or horizontally: in the latter case, the width of the roll corresponds to the height of the wall to be protected. Two consecutive membranes should overlap by about 20 cm, and the studs should interlock.
For horizontal joints, if the TMD 1011 membrane is not wide enough to completely cover the height of the installation, the first layer should be installed from the base upwards and then, keeping an overlap of at least 15 cm, the second layer should be installed by overlapping the first layer outwards (i.e. towards the side away from the wall). Install washers every 20 cm in the overlapping area.
Inlets for utility connections, such as water, gas, sewers or similar pipelines
- Place mastic sealant around the pipeline or inlet.
- Cut the TMD 1011 membrane vertically so that it extends 15 cm beyond the pipeline or inlet, trimming the membrane so that it adheres as tightly as possible.
- Put mastic sealant on the membrane so that there is a layer of mastic both above and below the membrane around the pipeline or inlet.
- Start the next installation of the membrane 15 cm before the pipeline or inlet so that the overlap around the pipeline or inlet is 30 cm. Trim again around the pipeline or inlet for watertightness.
- Install fasteners every 20 cm along the edge of the overlapping membrane.
Change of level or areas where the smooth part has been trimmed
Use T-Profile + T-Nails to seal the edge, using a sealant for the area to ensure that the edge is properly sealed.
TMD 1011 should also be protected with T-Profile to prevent soil from penetrating into the gap between the wall and membrane. Then, fasten it using washers and nails with T-Nails spaced at intervals of 20-30 cm, either along the upper edge of the studded membrane or along the profile.
Cycle and pedestrian paths: solutions to make them safer and more attractive.
Longer days, milder afternoons, a great desire to spend time outdoors and perhaps get some physical exercise, but also go to work and school or visit a friend… These are all good reasons for using, when available, cycle and pedestrian paths, possibly far from urban traffic.
The advantages of sustainable mobility
We are increasingly talking about environmental sustainability and the physical and psychological benefits of physical exercise:
- Less air and noise pollution caused by traffic.
- Reduced transport costs.
- Greater freedom of movement.
- Enhanced green areas in cities.
- Better quality of life by doing a bit of sport on a daily basis.
TeMa Geo Solutions for safety and urban benefits
‘Unequipped’ roads can be hazardous for those who choose to get around by bicycle: for this and environmental reasons, cycle and pedestrian paths are the ideal solution, as they are increasingly becoming part of local government mobility plans.
TeMa Geo Solutions offers all its experience by combining reinforced earth structures and their feature of being green, with cycle and pedestrian paths.
An embankment can be made or a road widened with its sides sloping at 65°/70° using the T-System (consisting of formworks, X-Grid PET geogrids and K-Mat FG Green erosion control mats as facing), thereby making the path safe and allowing a slope to turn green again. Making a slope green again provides a natural erosion control function: to encourage it, TeMa Geo Solutions recommends installing natural or synthetic mats. To make the structure stable, the T-System for reinforced soils adopted by TeMa involves using X-Grid PET geogrids.
Drainage for diaphragms and berlin walls: a practical and safe solution
Some of the most widely used works in the civil engineering field are diaphragms and berlin walls, which counteract strong thrusts of the soil and prevent landslides and structural subsidence.
Diaphragms are supporting walls consisting of pointed vertical elements (piles) or continuous elements (walls) made of steel or reinforced concrete. They are driven into the ground to a considerable depth, whereas Berlin walls are flexible retaining structures constructed with vertical micro-piles.
Both solutions are used where it’s impossible to construct excavation walls of an adequate gradient due to the presence of other nearby structures and to the morphology of the area , which imposes limited work spaces (that would make manoeuvring large machinery impossible).
Berlin walls made of micro-piles are one of the most popular applications on construction sites for implementing waterproof retaining works. The technique allows work to be carried out on almost all types of terrain, especially when it’s necessary to use on-site systems that are smaller than in the past.
Since works are in contact with the ground, the drainage aspect should not be underestimated. If rainwater and groundwater exert pressure on the vertical wall, they may damage the waterproofing. TeMa Building Solutions therefore has the right product for this application: T-Mix Drain WP, the geocomposite that not only drains but also provides the functions of filtration, separation and stay-in-place formwork.
TeMa has acquired considerable experience with geocomposites. For many years, the company has been providing this system to replace the conventional gravel drainage system. The results are long-lasting and it’s the ideal solution: compared to conventional gravel, it’s less bulky, easily transported and quick to install. This reduces the costs of transport and implementation and on-site construction time while, last but not least, resulting in considerable savings in terms of CO2.
Fields of application
As mentioned above, diaphragms and berlin walls are widely used where space is limited. More specifically, they can be used in the construction industry, for example for underground garages in homes or commercial premises, for basements. They can also be used in river works, such as quays and piers for boats, or in earth dams and wells.
Having the experience of TeMa technicians and tested effective products such as T-Mix Drain WP at your disposal is therefore a guarantee for your construction site.
Literally putting them to the test.
Ensuring that products fulfil the required functions and standards has been our mission since the outset of our company. All materials exposed to sunlight, moisture and temperature changes are exposed to the damaging effects of nature. There’s also erosion due to rain, which can play a major role in the deterioration of many building materials.
It’s therefore important to work with institutes that have weathering test equipment and expertise in testing services for the building materials industry, for residential and commercial construction.
Why it’s important to test solutions
Each company like ours aims to meet the expectations of those who choose it and, of course, to comply with all applicable regulations. Testing the solutions we provide allows us to guarantee performance also under critical conditions, offering our customers cutting-edge products, and to support designers in planning and installers during the installation stage. As for innovation, our customers’ expectations are always very high: indeed, dozens of new products are being tested and waiting to be introduced into the market.
The tag-line of the specialised divisions of TeMa is ‘Solution’ and, to be true to this requirement, a product must meet a series of specifications of on-site competitiveness, service effectiveness and a long life.
The tests involve special equipment for testing durability, compressive and tensile strength, drainage capacity and mechanical protection, ventilation and vapour diffusion performance, thermal and corrosion resistance… as well as many other functions viewable here.
This is all achieved as a result of the close connections between our Technical Department, where market demands are examined and possible solutions studied, and Labs, where tests are carried out to check performance and guarantee performance parameters. By working with accredited independent external labs for testing procedures, we can improve throughout all stages of the production process.
Our certifications
CE marking is featured on all product lines in our catalogue, in compliance with the CPD (Construction Product Directive) 89/106/CEE. The pursuit of excellence has led us to implement a certified quality system, UNI EN 3001:2000, which ensures performance levels throughout production. We also hold various international patents.
Activities at TeMa labs
- Raw material testing: we check the quality of raw materials.
- Support for R&D: our solutions are the result of continuous research into market requirements and constant improvements.
- Supervision and monitoring of production processes: we check that production processes comply with standards and the studies undertaken.
- Quality and performance testing of end products and prototypes: tests to check performance, initially of prototypes followed by end products.
- Spot tests on production batches and conformity checks: on end products and by testing application solutions.
- Quality control: we check that products meet the standards of individual countries and the required performance.
- Drafting and updating of product data sheets: each product has its own data sheet, promptly updated, with technical data indicating its performance.
- Certifications: those required for each country in which we operate and the environmental certifications to be guaranteed for our customers.
Find out more on the dedicated page of our website.
- Published in CORPORATION, Research and development, TeMa Technologies and Materials